Traditionally,
making money from the conversion of small logs is tricky. It depends on a lot
of factors. For a start it is a quite complicated, with many variables.
On one hand its seems attractive
since small logs –– say, 100-400mm in diameter and 900-400mm long –– are easy
to get and inexpensive. On the other hand it is a tricky business making a
commercially feasible product from low grade timber. Sawmilling costs have to
be carefully calculated in order to maintain a margin. This explains why
manufacturers of suitable processing kit have dragged their feet in coming up
with an answer.
Now, Wood-Mizer has brought to bear
its sawmill knowhow to the small log processing quandary.
Complicated equation
A quarter
of a century ago the company pioneered the technology of narrow band sawing.
This is widely known. But now it has cast its beady eye on processing low grade
timber too.
Currently non-waste wood processing
is becoming a European requirement and the use of narrow blades with their
narrow cuts and high output is turning such cheap wood into a valuable
commodity. Less energy is used in the process since narrow blades function with
smaller engines. Furthermore, band sawmills
are not expensive to purchase –– yet turn out good quality sawn stock.
Finding a balance
Aware of
these advantages and under their AWMV trademark Wood-Mizer engineers developed
a small log processing set-up that comprises not simply mills but also a series
of materials handling conveyors.
The arrangement minimizes labour
costs yet maximizes productivity.
Such a group of kit is adaptable and
responsive to changing needs in the market or variations in raw materials
supply. The layout is quickly, easily adjusted to differing products’ needs.
Costly, massive foundations are
unnecessary, saving installation costs. Should the market temporarily decline,
the set-up can relocate to a region where demand is healthy –– for example,
where there might be a construction boom.
Small log processing – the kit 
There are
four sawmills which comprise the SLP set-up and they can be arranged in line or
separately:
- TVS –
Twin vertical saw, which produces two sided beams. It has a log ramp and a
bottom cross transfer conveyor for slab removal.
- SVS –
Single vertical saw, which converts two sided beams to three sided ones.
- HR –
Horizontal resaw which, depending on productivity requirements can have
from one to six heads.
- Edger / MultiRip that converts slabs into three sided beams that subsequent pass
through an HR, too.
The
Wood-Mizer SLP set-up costs less than those of wide band mills. Furthermore,
maximum energy demand is just 100 kW. Productivity is between 30 and 70m3 of
logs in eight hours depending on log size. Ideal production area is about
150m2. Individual SLP components are designed to use the same blades and spare
parts, minimising stock resources. The list of comparable advantages is long.
Wood-Mizer’s SLP idea is to stem the waste of
timber resources. Business with Wood-Mizer sawmills is not only for producing
boards but also for the generation of profit from logs hitherto viewed as
commercially useless.
Its SLP concept represent s a quantum leap in
timber processing.
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